Gastonia, North Carolina Patent of the Year – 2024/2025
Saprex LLC has been awarded the 2024/2025 Patent of the Year for its innovative approach to high-temperature pipe insulation. Their invention, detailed in U.S. Patent No. 11867344, titled ‘Composite insulation system’, introduces a self-molding, composite-based insulation solution designed for extreme thermal environments.
This system features a flexible, sock-like composite that slips over pipes and conforms to various geometries. Once in place, it cures into a rigid, durable shell capable of withstanding internal pipe temperatures exceeding 2000°F. The design eliminates the need for custom tooling, reduces inventory requirements, and simplifies installation processes.
By integrating structural reinforcement layers with customizable top coats, the insulation system offers enhanced thermal protection, abrasion resistance, and aesthetic versatility. Its adaptability makes it suitable for applications ranging from industrial piping to vehicle exhaust systems.
Saprex’s innovation addresses the challenges of traditional high-temperature insulation methods, offering a scalable and efficient solution that meets the demands of modern industries.