West Jordan, Utah Patent of the Year – 2024/2025
Optisys Inc. has been awarded the 2024/2025 Patent of the Year for its breakthrough in radio frequency (RF) component design. Their invention, detailed in U.S. Patent No. 11996600, titled ‘Hollow metal waveguides having irregular hexagonal cross sections with specified interior angles’, introduces a novel waveguide structure that enhances electromagnetic signal propagation while optimizing for additive manufacturing.
This innovative design employs a hollow, irregular hexagonal metal structure to guide electromagnetic signals efficiently. By specifying particular interior angles, the waveguide minimizes signal loss and supports complex geometries, making it ideal for advanced antenna arrays and RF systems. The structure is tailored for fabrication using metal additive manufacturing techniques, allowing for the creation of components with downward-facing and unsupported surfaces that were previously challenging to produce.
The ability to fabricate these intricate waveguides using 3D metal printing streamlines production and reduces material waste. This advancement is particularly beneficial for aerospace and defense applications, where component weight and performance are critical. The design’s compatibility with additive manufacturing also enables rapid prototyping and customization, accelerating development cycles for RF systems.
Optisys Inc.’s patented waveguide represents a significant step forward in RF engineering, combining innovative geometry with modern manufacturing methods. This development not only improves signal integrity in complex systems but also exemplifies the potential of additive manufacturing in producing high-performance, lightweight components for advanced technological applications.