Michigan Patent of the Month – August 2025
A new patent awarded to LuxWall Inc. could lead to stronger, more efficient vacuum-insulated glass panels. The innovation, detailed in U.S. Patent No. 12377640, titled ‘Method of making vacuum insulated panel with optimized laser speed’, introduces a refined manufacturing process. This method fine-tunes the speed of a laser during the sealing phase of production. It aims to reduce thermal stress, a key challenge in creating durable, high-performance window units. The invention promises a significant leap in vacuum glass technology.
Optimizing the Seal Process
The patent outlines a method for making vacuum-insulated panels. It uses a laser to heat a seal material. The seal binds two glass substrates together. LuxWall’s process controls the laser’s lateral speed across the glass. This optimization reduces stress in both the seal and the glass. Lower stress means less chance of micro-cracks or other defects.
Real-World Performance
This invention focuses on real-world impact. High-speed laser heating traditionally risks damaging the glass. LuxWall’s method, with a speed of 5-70 mm/second, controls this. It maintains the glass’s temper strength and structural integrity. This allows the finished product to meet safety standards. It also improves durability against thermal and physical stress. The result is a more resilient and reliable insulated window panel for homes and buildings.
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