New Mexico Patent of the Month – February 2026

Modern bone healing is undergoing a high-tech transformation. Exosseus LLC is leading this change with a breakthrough in orthopedic care. Their new technology, U.S. Patent No. 12514711, titled ‘Method of producing a custom-fit orthopedic immobilization device’, offers a sophisticated alternative to traditional plaster. This method utilizes precision scanning to create medical hardware tailored to the individual patient.

Replacing Outdated Plaster with Precision

Traditional casts are often heavy and uncomfortable. They can trap moisture and cause painful skin infections. This invention solves those problems by using 3D scanning and additive manufacturing. The result is a lightweight, waterproof shell that allows patients to maintain a normal lifestyle. Because the structure is breathable, it significantly reduces the risk of ulcers and irritation. Patients can even swim or shower without damaging the device.

Efficiency in the Clinic

This system prioritizes speed and clinical accuracy. After a patient receives an X-ray, specialized software designs a unique cast. Technicians then print the file using durable nylon materials. A custom device can reach a doctor’s office in just 48 hours. The final application takes less than five minutes. This process eliminates the mess of manual fiberglass wrapping while ensuring a perfect fit every time.

 

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