Fremont, California Patent of the Year – 2024/2025

Automat Solutions Inc. has been awarded the 2024/2025 Patent of the Year for its groundbreaking innovation in battery manufacturing automation. Their invention, detailed in U.S. Patent Application No. 20240088404, titled ‘Automated coin cell battery manufacturing system’, introduces a fully automated system for assembling coin cell batteries, integrating precision robotics to streamline production.

The system orchestrates a series of automated components: a holding arrangement for partially assembled cells, an electrolyte dispenser capable of varying formulations per cell, a case provider, a pick-and-place mechanism, and a crimping unit. This configuration enables the assembly of diverse coin cell batteries without manual intervention, enhancing efficiency and consistency.

A notable feature is the system’s adaptability; it can dispense different electrolyte materials into individual cells, allowing for customized battery chemistries within a single production run. The pick-and-place mechanism ensures precise handling of components, reducing the risk of contamination or assembly errors. The crimping unit finalizes the assembly, securing the components into a compact, sealed battery.

This innovation holds significant promise for industries reliant on coin cell batteries, such as medical devices, wearables, and IoT applications. By automating the assembly process, manufacturers can achieve higher throughput, improved quality control, and reduced labor costs. Moreover, the system’s flexibility supports rapid prototyping and small-batch production, catering to the evolving demands of advanced technology sectors.

Automat Solutions, Inc.’s patent represents a pivotal advancement in battery manufacturing, aligning with the industry’s shift toward automation and customization. As the demand for compact, reliable power sources grows, such innovations will be instrumental in meeting the challenges of modern electronic device production.